Wandsworth Road Signalling Upgrades

Advancements in technology, reliability, and energy efficiency – not to mention the need to reduce Network Rail’s maintenance burden – necessitated the upgrade of three filament-type signalling heads in and around the Wandsworth area. Linked to London’s wider multi-million-pound Victoria Resignalling Programme, these works saw the outdated units swapped out for cutting-edge LED replacements.

  • Works completed to the client’s satisfaction
  • Completed with zero lost time incidents
  • Three end-of-life CLS signal heads replaced with cutting-edge LED units
  • Works commissioned in January 2021

The challenge

Working directly for Network Rail and acting as the principal contractor on this project, Amaro was tasked with carrying out all surveying, design, testing, and installation works associated with the upgrade. This included procuring the necessary equipment and materials, providing relevant access planning, welfare, safety-critical support, and third-party labour.

In preparation for the installation works, Amaro’s team conducted detailed condition surveys before upgrading the three signals to the latest LED technology. This included updates to all associated sub-signals, location cases, distribution boxes, position lights, and tail cables.

A 7-strong Amaro team, supported by additional labour and plant services from Elite Project Services and Pro Rail Services, completed the following installation work:

VS 82 4-aspect signal

  • Signal head renewed
  • New plug coupler cable installed with a distribution box
  • New tail cable installed from the distribution box to the location case

Works commissioned in January 2021.

The outcome

The final installation and commissioning shift at Wandsworth Road took place on 13th January 2024. This provided Network Rail with a vastly superior and more energy-efficient signalling solution, reducing maintenance requirements and improving reliability for the area’s rail users.

VS 84 4-aspect signal, sub-signal, and position light

  • All items updated to LED
  • New plug coupler cable installed for the main 4-aspect signal, connecting it to a distribution box
  • New tail cable installed from the distribution box to the location case
  • New tail cables installed for the sub-signal and position light signals

VS 86 4-aspect signal, sub-signal, and position light

  • All items updated to LED
  • New plug coupler cable installed for the main 4-aspect signal, connecting it to a distribution box
  • New tail cable installed from the distribution box to the location case
  • New tail cables installed for the sub-signal and position light signals
  • Existing 8c, 4c, and 2c cables reused

All design, installation, and testing activities were conducted in full compliance with relevant Network Rail standards, including:

  • Design: NR/CAT/STP/001 Issue 123
  • Installation: NR/L3/SIG/11303
  • Testing: NR/L3/SIG/11235

Additional outcomes:

  • All scrap cables were removed, leaving the site tidy and secure
  • Records were updated to reflect the changes and submitted to the relevant parties
  • New maintenance cards, diagrams, and sighting records were placed in the relevant location case for future maintenance purposes
Wessex Signal Post Renewals

Wessex Signal Post Renewals

April 2024 saw Amaro instructed to replace two signals on the Wessex Route, both of which posed a safety risk due to significant levels of deterioration.

Victoria Cable Pulling

Cable Pulling – Phases 4 and 5, Victoria Area Re-Signalling Programme

First hitting site in August of 2022, Amaro was instructed to carry out all of the cable pulling associated with phases 4 and 5 of Network Rail’s Victoria Area Resignalling Programme (VARP) as part of a drive to boost asset reliability, improve passenger experiences and journey times, and reduce the ongoing maintenance burden upon the end client.

VIC 3 Cable Renewals

VIC 3 Cable Renewals

Forming part of Network Rail’s Minor Signalling Framework, in March 2023 Amaro hit site in Central and South London, tasked with replacing 13 end-of-life signalling power cables (12 x 48c and 1 x 37c) on a like-for-like basis in the area between Victoria station and Battersea Park